Optimización del Proceso de Certificación de Uniones Bridadas en Tuberías Mediante Mejoras en la Recolección y Evaluación de Datos

Abstract

A plan was implemented to improve the certification process of flanged joints in pipelines, aiming to optimize data collection in the field. To achieve this, a preliminary study was conducted that allowed for the development of a detailed procedure based on deficiencies in the standard process carried out by S.I.C. Specific forms were designed for data collection, focusing on quality control and progress tracking. Additionally, models for data collection digitization were implemented using Excel, which streamlined analysis and decision-making. The viability and effectiveness of the proposed procedure were evaluated by comparing previous efficiency records with the current ones. The study revealed issues in data collection and recording, particularly in documenting accessory suppliers, which caused delays in the delivery of pipeline segments and conflicts in meeting schedules. The justification for this work lies in the need to improve accuracy in the progress of torqueing in the field, ensuring that flanged joints comply with the specifications outlined in technical datasheets and pre-established engineering parameters. Finally, the improved procedure was executed according to Ecopetrol’s standard, demonstrating improvements in terms of time and cost, as well as in the control and execution of torqueing activities and accessory management.