Convalidación de las Operaciones del Convertidor Adaptado a un Torno Paralelo

Abstract

The objective of this study was to experimentally validate a motion converter, an adaptable tool for a lathe. This device is designed to transform the rotational motion of the spindle into a reciprocating linear motion of the tool holder, making it possible to perform machining operations that cannot be carried out using the conventional lathe configuration. The methodology developed was organized into five stages. In the first stage, the system was commissioned by ensuring the proper alignment, assembly, and operation of the transmission mechanisms, indexing head, gearbox, and slide assembly. In the second stage, machining operations were identified and selected, establishing the functional capabilities of the equipment to perform flat machining, angular machining, bevel generation, and surface preparation for gear-related applications. The third stage consisted of the parameterization of the device operations and configurations, in which the operating variables required for each process were defined. This stage made it possible to establish repeatable working conditions and document the operating limits of the prototype. In the fourth stage, the operation manual and the experimental validation procedures were developed. These documents included installation methods, configuration procedures, recommended safety measures, and the execution sequence for each operation. The tests carried out enabled the evaluation of the mechanical behavior of the equipment and confirmed the effectiveness of the predefined configurations. Finally, the fifth stage involved the final validation, which consisted of consolidating the results obtained during testing and assessing the overall performance of the converter. The results demonstrated that the device successfully fulfills its primary function of transforming rotational motion into controlled linear motion. The study concluded that the converter is an effective solution for expanding the capabilities of a conventional lathe, as it enables the execution of various machining operations through adjustable configurations and standardized procedures. Furthermore, significant potential for improvement was identified through future design modifications, which could further increase the versatility and range of applications of the equipment.