Análisis de mantenibilidad basada en la producción de la planta lavadora de la empresa CIPRODYSER S.A. en Samacá Boyacá

Abstract

The company CIPRODYSER S.A has a washing plant that over the years was in a non-operational state which caused the deterioration of the machines used for the process, currently all the equipment was repaired for resume the washing process. The research focused on the realization of five maintainability protocols, this in order to reduce downtimes, costs and increase its production, for which it interacted with the plant's operational personnel to achieve it. With a preliminary survey of information, about the equipment, times, stops, among others, with this information it was possible to determine the typical failures, with which it was determined that the company does not have a maintenance department and only performs corrective maintenance, Therefore, there is no record of maintenance or costs. In order to establish the current state of the machinery used, the assignment and order of priorities of the same was used, then to implement the method of pareto diagram, leaving as a result the frequencies of failures, as well as the most common problems of the machines, maintenance costs, among others. Having the information collected and the pareto diagram, we proceeded to perform the criticality analysis of the equipment, for which a software designed in Microsoft Excel was implemented, which allows to perform the criticality matrix and evaluate the status of each equipment, with This proceeded to carry out the maintainability protocols taking into account the criticality, the typical failures, the downtimes among others. Finally, the management received the protocols, which allowed to increase the production of the plant, reduction of maintenance costs due to bad operations, so the protocols focused on the personnel and operations performed on it.