Especialización Automatización Industrial
URI permanente para esta colecciónhttp://hdl.handle.net/11634/210
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Ítem Optimización del sistema SCADA para la gestión integral de troqueladoras en Carbolsas S.A.S(Universidad Santo Tomás, 2025-01-20) Nino Bautista, Diego Andrés; Murcia Orozco, Sebastián; Niño Sandoval, Kelly JohannaThis project aims to optimize the existing SCADA MISA system at Carbolsas S.A.S. The primary objective is to extend the useful information obtained, transitioning from merely capturing the operational states of machines to collecting detailed data on customer orders, the dies used for installation, and the operators assigned to each order and machine. The implementation will utilize IoT, connecting the already installed ESP32 devices with RFID on each machine and cards on each die to identify their respective machines. Operators will be given an ID with a barcode, which will be scanned with a barcode scanner to assign each worker to the desired order and machineÍtem Desarrollo de un Sistema SCADA en la Plataforma Ignition para la Integración PLC Siemens, Allen Bradley y Virtual para el Control y Supervisión de Variables del Banco de Instrumentación de la Universidad Santo Tomás(Universidad Santo Tomás, 2024-07-20) Muñoz Vásquez, Sebastián; Niño Sandoval, Kelly Johanna; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0002031084; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001842914; https://orcid.org/0000-0002-4260-9629This article describes the development of a SCADA system on the Ignition platform by Inductive Automation, integrating both physical and virtual PLCs. The instrumentation bench of Universidad Santo Tomás is used to define and control two distinct processes for the physical PLCs. The project includes the system's architecture development, programming of the PLCs using Tia Portal for the S7-1200, RSLogix 5000 for the L23E, and Codesys for the virtual PLC, as well as the integration of a local MySQL database. The result is a robust solution for monitoring and managing process variables or production lines, highlighting the flexibility, scalability, and integration capability of Ignition.Ítem Sistema Remoto para Monitoreo de Operación en Plantas de Envasado Mediante Aplicación Móvil(Universidad Santo Tomás, 2024-05-14) Tibaduiza Silva, Carlos Iván; Niño Sandoval, Kelly Johanna; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0002031084; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001747941This project focuses on the development of a remote monitoring system for packaging processes, with the aim of providing users with immediate and real-time access to crucial information about production. A mobile application has been developed using Flutter that allows the visualization of production data stored in a MySQL database hosted in the cloud. Communication with the PLC is established through NODE-RED, allowing for seamless data integration between the process simulation and the mobile application. The application offers real-time monitoring, historical and alarm functionalities. Hardware development and extensive application customization are excluded.Ítem Revisión Bibliográfica de un Sistema de Deslastre de Cargas para el Edificio Santo Domingo(Universidad Santo Tomás, 2024-02-02) Molina Ortega, Diego Fernando; Díaz Jaimes, Pedro Pablo; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001540265; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001447455; https://scholar.google.com/citations?hl=es&user=Wihr4RYAAAAJ; https://orcid.org/0000-0002-9458-4806; https://orcid.org/0000-0002-5070-0633This document presents various methods for the solution for the project on load shedding, how to design it and how to implement it, as well as the conclusions to the different doubts that arise during its practice.Ítem Desarrollo de un Sistema de Monitoreo y Control de Nivel de Aceite de los Tanques de Almacenamiento para la Planta de Teyuna Foods SAS en Barranquilla(Universidad Santo Tomás, 2023-12-19) Rueda Gómez, Carlos Marcelo; Jaimes Rozo, Juan Luis; Niño Sandoval, Kelly Johana; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0002031084; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001531884; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001743029; https://orcid.org/0000-0002-1995-0546n the city of Barranquilla, the company Teyuna Foods SAS needs to construct a new plant for the production of food products (snacks). One of the crucial processes is to understand and control the quantity of cooking oil available in the storage tanks. In this project, a monitoring and control system is being developed for the oil level stored in the two main tanks of the plant. To carry out this control, the system features a Programmable Logic Controller (PLC), oil level and flow transmitters, and a graphical interface providing information on the current tank levels, the oil outflow rate from the tanks to the process, as well as a controlled and safe operation of the pumps to prevent spills or equipment damage caused by operating with a low oil level in the tanks.Ítem Creación de Empresa de Base Tecnológica TGM(Universidad Santo Tomás, 2023-10-03) Noriega Quintero, Amy Alexandra; Peñaranda Dominguez, Adrian Eduardo; Quiroga Pineda, John Leonardo; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0000015004; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001664547; https://scholar.google.com/citations?hl=es&user=yGtyebAAAAAJ; https://orcid.org/0000-0002-9961-6563; https://orcid.org/0000-0002-2056-4693In Colombia, progress has been made in the progressive automation of the milking process, however, in most of the milk producing areas of our country, there are still several tasks that are performed manually, such as the supply of food in the barn during the milking process or the collection of production data from the farm, such as the amount of milk produced, or the type of food supplied. Due to this, the need arises to generate technological solutions adapted to the reality of the field of our country and developed in the Colombian territory to access the market with competitive and accessible prices. In the catalog of the future company for the development of innovative technologies for agricultural processes in Colombia TGM, a mechatronic system for automatic feed dosing and productive characterization of cattle during the milking process in mobile stables will be offered, called DACPRO-B, an existing technological base with which the author of the project counts on.Ítem Diseño de un Sistema de Control A Partir del Uso de Herramientas de Office, CAD y ECAD, para Sustentar la Ejecución del Proyecto de Control y Automatización de una Planta de Harina Procesada de Maíz en la Ciudad de Bucaramanga, Santander(Universidad Santo Tomás, 2023-09-13) Mejía Parodi, William Andrés; Hernández Rodríguez, Iván; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0000041759; https://orcid.org/0009-0002-5037-8477This report focuses on implementing the necessary documents to support the design of a control and automation project requested by Dautom company. The project is aimed at a corn flour processing plant located in Bucaramanga, Santander, with the goal of optimizing the client's production processes. In this regard, a detailed list of motors, devices, and instruments was prepared, along with the control system architecture, P&ID diagram, electrical diagrams, and panel layouts. Office, CAD, and ECAD tools were used to carry out this task.Ítem Automatización de Inyección de Odorante en Línea de Gas Natural(Universidad Santo Tomás, 2023-09-03) Martinez Garcia, Jorge Luis; Niño Sandoval, Kelly Johanna; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0002031084This article describes the development of detailed engineering for the automation of a natural gas line odorant injection station, known as flora. The main objective of the implementation is to achieve the operation of the odorant injection equipment without the need to install instrumentation for flow measurement in real time and to be able to monitor the behavior of the system remotely through the current SCADA system.Ítem Propuesta de Mejoramiento en la Medición y Uso de los Recursos Disponibles en el Área de Servicios Industriales de Quala Colombia, A Partir de las Necesidades Detectadas Desde el Área de Mantenimiento(Universidad Santo Tomás, 2023-08-24) Ojeda Peña, Fabian Jose; Monroy Hernández, Jose Leonardo; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001446751; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001743704; https://scholar.google.com/citations?hl=es&user=pmrz_ZoAAAAJ; https://orcid.org/0000-0003-2284-9673This document compiles all the information related to the business practice carried out in the maintenance area of the company Quala S.A. The document initially describes the activities carried out in the 6 months of work and the results obtained to date. Finally, two design proposals are exposed, focused on improving the use of energy resources, being oriented to the field of automation and industrial instrumentation, which arose from the data collection done in the plant. Much of the information contained herein refers to the deliverables supplied to the company, in the form of annexes, which are included and support this document.Ítem Implementación del Proyecto OSI en la Planta de Producción de Kimberly Clark(Universidad Santo Tomás, 2023-07-05) Corredor Amaya, Edwar Danilo; Niño Sandoval, Kelly Johanna; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0002031084The objective of this work was to implement a digitalized monitoring system in OSI (OSIsoft) for the control and visualization of critical variables in the industry. The study included the development of a work plan with activities such as training, meetings and participation in process teams. PI Builder and PI Management Tools software were used to create tags and register templates on the server. Visualization screens were built in OSI, focused on plant priorities, using tools such as PI Vision and PI System Explorer, configuring data status and behavior, generating visual alarms and e-mail notifications. A methodology was employed that involved collaboration with process, production and maintenance teams, with weekly meetings and physical review of the adhesive system. The implementation of the system allowed for more effective control of critical variables, reducing data collection time and improving decision making. The visualization screens in OSI facilitated the detection of deviations and anomalies in the process, along with visual alarms and notifications that contributed to a faster response to potential problems. In conclusion, the migration to a digitized monitoring system has proven to be successful, reducing failures, machine downtime, raw material consumption and improving the quality of the final product.Ítem Recopilación de Información Acerca la Automatización Robótica de Procesos (RPA) y Viabilidad del Uso a la Par de Otras Tecnologías (IOT e IA)(Universidad Santo Tomás, 2023-05-04) Nuñez Quintero, Camilo Andres; Palacio Osorio, Gloria Judith; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001610739; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001743679; https://scholar.google.com/citations?hl=es&user=cCYFBBIAAAAJ; https://orcid.org/0000-0002-9188-4897The following document reflects the results of research and information gathering about the new technologies that are currently in use for process automation. With the idea of solving the problem of the lack of information about the use of these technologies and their applications, the results obtained from the investigation will be examined and the advantages and disadvantages of their use will be compiled. For this specific case, a technical guide is made of the factors that must be taken into account in order to expedite the use of these in companies that need to do so.Ítem Diseño del Control de Caudal y Presión de una Válvula de Flujo Anular para el Llenado de Tanques de Agua Potable(2022-05-10) Rios Garzon, Teodoro David; Ariza Ariza, Andrés Julián; Hernandez, Hernan Josue; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001424088; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001820102; https://scholar.google.com/citations?hl=es&user=sXq0QwEAAAAJ; https://orcid.org/0000-0002-4953-8421The purpose of this work was to develop the modeling and control of an annular flow valve that contributes to the filling of tank flow for the water supply station in the Codito 2 neighborhood in the city of Bogotá. In this project, the operation of the annular flow valve was designed, model and verified with the aim of designing different control models that would allow to improve the performance of the valve, specifically the opening percentage in relation to the flow reaching it. This work observed the effect of water flows between 13 L / s and 78 L / s (verified from the station sensors), during a normal working hour. Likewise, the valve opening percentage was analyzed and recorded for the range of flows mentioned above, obtaining results that indicated a proportional behavior in the valve, with which the operation of a proportional, integral, and derivative controller was subsequently designed and verified (PID), a controller based on lag and lead compensation, and finally one based on state spaces. For the case of this report, it will focus more on the development, analysis, and comparison of each of the types of controllers than on the system model. Although, the necessary equations were also analyzed and developed to be able to be modeled in the program, which led to a simulation using the tool that integrates the program; simulink, with which it was possible to verify the operation of each controller visually.Ítem Automatización y Control del Proceso sobre Planta Didáctica de Mezclado Térmico Automatizada Mediante un Sistema de Control Distribuido(2022-04-26) Parra Camacho, Luis Carlos; Rodríguez Bayona, Andrés Fernando; Carreño Zagarra, José Jorge; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001429930; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001742975; https://scholar.google.com/citations?hl=es&user=ADbTY_gAAAAJ; https://orcid.org/0000-0002-9972-5874Processing control has increased in recent years, being presented in many industrial processes, as the mixing process of gas and liquids for level and temperature control of a tank with specific features provided depending on the application of the process. In this research, the maintenance, automation, and temperature and level control for an industrial mixing process were developed. Maintenance was realized to guarantee the safety of the process, being necessary to clean the pipes, and replacing elements present with failures. Besides, an automation process using the GEMMA and GRAFCET guidelines was implemented through a Honeywell HC900 DCS, allowing the implementation of stops in the initial state, preparation mode, normal production, emergency stop, among others, being programmed in function block diagram language. A SCADA system was implemented for real-time supervision of the system and display of alarms caused by sensors or actuators failures. Finally, a control system that aims to maintain the temperature and level of the water at the setpoints established was implemented. The controllers were designed as SISO systems due to the strong correlation of the coupled variables established (H/Qc and T/Qh). Process models were established through experimental tests by superposition and approaching the data got with the toolbox SISOTOOL of the software Matlab. The industrial process was carried out under real conditions by integrating the automation of the system and the temperature and level controllers designed. The control of the mixing process was validated through its implementation in real-time, guaranteeing the desired settling and overshoot time values, in addition to rejecting the disturbance generated by the coupled flows. Control data were obtained by DCS. The DCS was in charge of automating the process, allowing supervision through the SCADA system and automated operation in safe conditions, corrective and preventive maintenance being key when guaranteeing the operation of the plant elements and being able to supervise process variables.Ítem Diseño e implementación de Sistemas Automatizados para el Proceso de Producción de Dulce de Membrillo de la Empresa Watt’s(2022-01-20) Florez Triana, Juan Carlos; Forero Martinez, David Eugenio; Carreño Zagarra, Jose Jorge; Empresa de Soluciones, Servicios e Innovación; Universidad Santo Tomás; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001429930; https://scienti.minciencias.gov.co/cvlac/visualizador/generarCurriculoCv.do?cod_rh=0001438607; https://scholar.google.com/citations?hl=es&user=ADbTY_gAAAAJ; https://scholar.google.com/citations?hl=es&user=VHOWqFsAAAAJ; https://orcid.org/0000-0002-9972-5874; https://orcid.org/0009-0003-6079-8595In the 21st century, the efficiency of any company dedicated to the transformation of raw materials is linked to the OEE (Overall Equipment Effectiveness) coefficient. This efficiency index increases significantly when the production line is automated. In this work we present the development from the electrical and PLC (Programmable Logic Controller) point of view of an automation project, which will be dedicated to the packaging and subsequent packing of quince pulp (common pear family). This project is given thanks to the offer of a solution by ESSI (Empresa de Soluciones y Servicios de Innovacion) to the production efficiency problem presented by the well known Chilean company Watt's.